2. Solutions
  3. Mobile Machines
  4. Sensor Portfolio I Mobile Machines
Baumer can provide a complete tool-box for almost all sensor applications relevant in mobile machines. Together with us you can select the exact matching product for your application. We are your partner with deep know-how of a broad range of sensor technologies ensuring best solutions for you. Using the right sensors enables outstanding performance for mobile machines and is the key to smart and increasingly autonomous machines. In any case you can trust our sensors with highest reliability in the off-highway environment. 
Sensor categories for Mobile Machines
Mobile Machines portfolio categories

Enhanced standard for Mobile Machines

Standard sensors for use in particularly harsh environments and suitable for use on Mobile Machines.

Please check the requirements of your application regarding electromagnetic compatibility (EMC) and environmental conditions.

Our experts are available for any further questions.

Designed for Mobile Machines

This category features an above the standard environmental and EMC performance. This typically includes the following tests:

Extended environmental testing

  • Such as salt spray CX (C5-M) and Baumer internal standards
  • IP67 or higher, IP69K
  • Shock and vibration testing

Electro-magnetic compatibility industry standards (E1 compliant design)

  • Higher susceptibility levels, lower emission
  • Vehicle typical conducted electrical transients (load dump, starting profile, switching spikes, and many more)

Designed for extra reliability

This category features the highest environmental and EMC performance. These products utilize specific design and testing methods to ensure market leading reliability:

Reliability engineering methods

  • Fault Tree Analysis, FMEA, Lifetime testing, HALT
  • Define reliability goals for components and sub-assemblies
  • Calculations acc. to Arrhenius,Coffin Manson, and others

Multi-physics simulation

  • Thermal simulation / thermal management
  • FEM simulation for mechanical components
  • Field simulation, circuit simulation

Extended environmental testing

  • Chemical resistance, salt spray
  • Thermal dunk, IP68, IP69K
  • Shock and vibration testing
  • Humidity soak, 50 day testing «Combined Environment»
  • Thermal shock, gravel impact

EMC industry standards

  • Higher susceptibility levels, lower emission
  • Vehicle typical conducted electrical transients (load dump, starting profile, switching spikes, and many more)
More information about the sensor category of each particular product can be provided by our sales team.
Contact sales directly

Distance

Compact designs – maximum robustness – 104 mm compact – measuring length up to 4.7 m – Linear displacement measurement made easy - robust cable transducers GCA5

104 mm compact – measuring length up to 7.8 m

Cable transducers

  • Measuring length up to 7.8 m
  • Design 104 mm
  • Wear-free, non-contact magnetic position sensing
  • Integrated dirt skimmer
  • Three-chamber-principle
  • Integrated inclination sensor
  • Two-channel architecture for independant redundant signals
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126 mm compact – measuring length up to 12 m – Space saving cable transducers GCA8 and GCA12

126 mm compact – measuring length up to 12 m

Cable transducers

  • Measuring length up to 12 m
  • Design 126 mm
  • Absolute potentiometer sensing
  • Integrated dirt skimmer
  • Three-chamber-principle
  • Redundant variants
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115 mm flexible – measuring length up to 15 m

115 mm flexible – measuring length up to 15 m

Cable transducers

  • Measuring length up to 15 m
  • Design 115 mm
  • Flexible combination of encoder and cable transducer mechanics
  • High linearity up to 0,01%
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Inductive sensors for off-highway machinery

Sturdy inductive distance sensors

  • Designed for reliability
  • Full industry compliance (EN ISO 14982, EN 13309, ISO 13766)
  • HeavyDuty PUR cable for reliable crimping of heavy vehicle connectors
  • High temperature range  -40 ... 85 °C
  • Protection class IP 68 / IP 69K
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Inductive proximity switches for off-highway machinery

Sturdy inductive proximity switches

  • Designed for reliability
  • Full industry compliance (EN ISO 14982, EN 13309, ISO 13766)
  • HeavyDuty PUR cable for reliable crimping of heavy vehicle connectors
  • High temperature range  -40 ... 85 °C 
  • Protection class IP 68 / IP 69K
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Off-highway radar sensors – Off-highway distance measurement – Off-highway radar sensor for sprayer applications

Off-Highway radar sensors

Robust and reliable for agricultural and construction machines

  • “Ground & crop” radar sensors with superior crop penetration and ground detection
  • Multi-object radar sensors allow individual application solutions
  • Tested according to the highest off-highway industry standards
  • Robust against environmental influences such as wind, temperature or humidity
  • Especially suited for agricultural machines, construction machines and mobile machines
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Angle measurement

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Small – robust – precise

Single- & multiturn encoder EB360 / EB360R

  • Absolute positioning single- and multiturn
  • Installation depth 22 mm
  • CANopen, SAE J1939 & SSI interface
  • Protection class beyond IP 69K
  • Designed for outdoor use
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Safety-certified absolute encoder for Mobile Machines

Enabling maximum performance in Mobile Machines

  • Enhanced Machine Performance
  • Easiest Machine Integration
  • Designed for Maximum Machine Uptime
  • SIL2 / PLd-Certified Safety encoder
58 mm – precise optical – 58 mm – clamping flange – 58 mm incremental – clamping / synchro flange – Incremental encoders – programmable resolution and signals

58 mm – precise optical

Incremental industrial encoders

  • 1 … 65 536 ppr
  • Solid shaft up to 12 mm
  • Hollow shaft up to 15 mm
  • Clamping flange, sycnchro flange and square flange
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Magnetic ring encoder for industrial applications

Bearingless encoders

  • Incremental encoders up to 140 mm shaft diameter
  • Shallow installation depth of 12 mm thanks to radial sensing
  • Flexible integration options
  • Easy-to-implement redundancy
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Hollow shafts up to 8 mm – axial sensing – Absolute encoders EAM500 with only 10 mm installation depth

Flat

Bearingless on-axis encoders

  • Absolute position feedback
  • For shaft diameters from 5 to 8 mm (axial sensing)
  • Installation depth of 10 mm
  • Analog interface, CANopen
  • Singleturn resolution up to 14 bits
  • Optional as redundant variants
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Design 40 mm – ultra-compact two-dimensional

  • Measuring range ±10°, ±30°, ±45°, ±60°
  • M12 connector or cable
  • Protection up to IP 69K
  • Accuracy up to ±0.2°
  • Redundant version available
  • Installation height 14 mm
  • Corrosion resistance CX (C5-M)
  • E1 compliant design
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R-series – for extreme environments – 58 mm – clamping flange – Precise magnetic absolute rotary encoders MAGRES EAM580 / EAM360

R-series – for extreme environments

Absolute industrial encoders

  • Design 58 mm or 36 mm
  • Solid shaft, blind hollow shaft or bearingless kit
  • CANopen, SAE J1939 and analog
  • Applicable up to PLd (ISO 13849)
  • E1 compliant design
  • CX (C5-M) corrosion protection
  • Redundant variants
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Design 58 mm

Industrial encoders incremental

  • Up to 4096 ppr
  • Solid shaft or through hollow shaft
  • TTL, HTL, SinCos
  • High flexibility in connection
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Dynamic inclination sensors – GIM741DR - 2-dimensional

Dynamic inclination sensors

  • Precise position measurement with gyroscope-based motion compensation
  • High signal quality and quick response time 
  • Robust, compact design for the harshest ambient conditions
  • Uniaxial and biaxial inclination measurement
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GIM500R - 1-dimensional

  • Size 52 mm
  • MEMS capacitive measuring principle
  • E1 compliant design
  • Interface CANopen®, SAE J1939, Analog
  • Connection M12 and cable
  • Protection up to IP 69K
  • Applicable up to PLd (ISO 13849)
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GIM500R - 2-dimensional

  • Size 52 mm
  • MEMS capacitive measuring principle
  • E1 compliant design
  • Interface CANopen®, SAE J1939, Analog
  • Connection M12 and cable
  • Protection up to IP 69K
  • Applicable up to PLd (ISO 13849)

Inclination

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Design 40 mm – ultra-compact two-dimensional

  • Measuring range ±10°, ±30°, ±45°, ±60°
  • M12 connector or cable
  • Protection up to IP 69K
  • Accuracy up to ±0.2°
  • Redundant version available
  • Installation height 14 mm
  • Corrosion resistance CX (C5-M)
  • E1 compliant design
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Dynamic inclination sensors – GIM741DR - 2-dimensional

Dynamic inclination sensors

  • Precise position measurement with gyroscope-based motion compensation
  • High signal quality and quick response time 
  • Robust, compact design for the harshest ambient conditions
  • Uniaxial and biaxial inclination measurement
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GIM500R - 2-dimensional

  • Size 52 mm
  • MEMS capacitive measuring principle
  • E1 compliant design
  • Interface CANopen®, SAE J1939, Analog
  • Connection M12 and cable
  • Protection up to IP 69K
  • Applicable up to PLd (ISO 13849)
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GIM500R - 1-dimensional

  • Size 52 mm
  • MEMS capacitive measuring principle
  • E1 compliant design
  • Interface CANopen®, SAE J1939, Analog
  • Connection M12 and cable
  • Protection up to IP 69K
  • Applicable up to PLd (ISO 13849)

Mechanical load

Strain Sensors – DST55R – Robust strain sensor for harsh environment – Long-term tight strain sensor DST55R – Strain sensor

Robust strain sensor for harsh outdoor environment

  • Protection class IP 69K
  • Tested long-term seal in accordance with proTect+
  • C5-M corrosion protection category
  • Fully integrated amplifier electronics
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Inductive sensors for off-highway machinery

Sturdy inductive distance sensors

  • Designed for reliability
  • Full industry compliance (EN ISO 14982, EN 13309, ISO 13766)
  • HeavyDuty PUR cable for reliable crimping of heavy vehicle connectors
  • High temperature range  -40 ... 85 °C
  • Protection class IP 68 / IP 69K
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Level

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Point level sensors CleverLevel

Level sensors

  • Media-independent
  • Unaffected by adhering or sticky media
  • Maintenance-free
  • Limited process intervention
  • IO-Link - Industry 4.0 and IIoT ready
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Point level sensor with automatic parameterization

  • For hygienic and industrial applications
  • Universal for liquids and bulk materials (DK > 1.5)
  • Automatic parameterization with changing media and adherence 
  • Separately adjustable switching outputs with IO-Link (2), optional 4 ... 20 mA analog output
  • Multicolor, especially robust 360° process visualization –  KingCrown
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Off-highway radar sensors – Off-highway distance measurement – Off-highway radar sensor for sprayer applications

Off-Highway radar sensors

Robust and reliable for agricultural and construction machines

  • “Ground & crop” radar sensors with superior crop penetration and ground detection
  • Multi-object radar sensors allow individual application solutions
  • Tested according to the highest off-highway industry standards
  • Robust against environmental influences such as wind, temperature or humidity
  • Especially suited for agricultural machines, construction machines and mobile machines
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CFAK 22U9500/AMP

  • voltage output
  • connector AMPSEAL 16 3 pin
  • -40 … 85 °C
  • IP 69K

Acceleration

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Small – robust – precise

Single- & multiturn encoder EB360 / EB360R

  • Absolute positioning single- and multiturn
  • Installation depth 22 mm
  • CANopen, SAE J1939 & SSI interface
  • Protection class beyond IP 69K
  • Designed for outdoor use
Open in product selector
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Safety-certified absolute encoder for Mobile Machines

Enabling maximum performance in Mobile Machines

  • Enhanced Machine Performance
  • Easiest Machine Integration
  • Designed for Maximum Machine Uptime
  • SIL2 / PLd-Certified Safety encoder
R-series – for extreme environments – 58 mm – clamping flange – Precise magnetic absolute rotary encoders MAGRES EAM580 / EAM360

R-series – for extreme environments

Absolute industrial encoders

  • Design 58 mm or 36 mm
  • Solid shaft, blind hollow shaft or bearingless kit
  • CANopen, SAE J1939 and analog
  • Applicable up to PLd (ISO 13849)
  • E1 compliant design
  • CX (C5-M) corrosion protection
  • Redundant variants
Open in product selector
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Design 58 mm

Industrial encoders incremental

  • Up to 4096 ppr
  • Solid shaft or through hollow shaft
  • TTL, HTL, SinCos
  • High flexibility in connection
Open in product selector
Dynamic inclination sensors – GIM741DR - 2-dimensional

Dynamic inclination sensors

  • Precise position measurement with gyroscope-based motion compensation
  • High signal quality and quick response time 
  • Robust, compact design for the harshest ambient conditions
  • Uniaxial and biaxial inclination measurement
Open in product selector

Speed

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Small – robust – precise

Single- & multiturn encoder EB360 / EB360R

  • Absolute positioning single- and multiturn
  • Installation depth 22 mm
  • CANopen, SAE J1939 & SSI interface
  • Protection class beyond IP 69K
  • Designed for outdoor use
Open in product selector
The selected altAttribute does not exist!

Safety-certified absolute encoder for Mobile Machines

Enabling maximum performance in Mobile Machines

  • Enhanced Machine Performance
  • Easiest Machine Integration
  • Designed for Maximum Machine Uptime
  • SIL2 / PLd-Certified Safety encoder
58 mm – precise optical – 58 mm – clamping flange – 58 mm incremental – clamping / synchro flange – Incremental encoders – programmable resolution and signals

58 mm – precise optical

Incremental industrial encoders

  • 1 … 65 536 ppr
  • Solid shaft up to 12 mm
  • Hollow shaft up to 15 mm
  • Clamping flange, sycnchro flange and square flange
Open in product selector
The selected altAttribute does not exist!

Magnetic ring encoder for industrial applications

Bearingless encoders

  • Incremental encoders up to 140 mm shaft diameter
  • Shallow installation depth of 12 mm thanks to radial sensing
  • Flexible integration options
  • Easy-to-implement redundancy
Open in product selector
R-series – for extreme environments – 58 mm – clamping flange – Precise magnetic absolute rotary encoders MAGRES EAM580 / EAM360

R-series – for extreme environments

Absolute industrial encoders

  • Design 58 mm or 36 mm
  • Solid shaft, blind hollow shaft or bearingless kit
  • CANopen, SAE J1939 and analog
  • Applicable up to PLd (ISO 13849)
  • E1 compliant design
  • CX (C5-M) corrosion protection
  • Redundant variants
Open in product selector
The selected altAttribute does not exist!

Design 58 mm

Industrial encoders incremental

  • Up to 4096 ppr
  • Solid shaft or through hollow shaft
  • TTL, HTL, SinCos
  • High flexibility in connection
Open in product selector
The selected altAttribute does not exist!

Inductive proximity switches for off-highway machinery

Sturdy inductive proximity switches

  • Designed for reliability
  • Full industry compliance (EN ISO 14982, EN 13309, ISO 13766)
  • HeavyDuty PUR cable for reliable crimping of heavy vehicle connectors
  • High temperature range  -40 ... 85 °C 
  • Protection class IP 68 / IP 69K
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Temperature

Temperature measurement – TE2 – Compact temperature transmitter

TE2

  • Compact and rugged design
  • Customer-specific immersion depth down to 3000 mm
  • Precision measurement from -50 ... 250 °C
  • Integrated 4 ... 20 mA transmitter or Pt100 output
  • Easy process implementation from DN 25 or in tank

Pressure

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PP20S compact

  • Ideal solution for challenging measuring requirements
  • General industrial applications in the mid and high pressure ranges
  • Robust stainless steel design with hermetic port (no internal sealing)
  • High proof and burst pressure capabilities
  • Typical applications:
    • Hydraulic and Pneumatic pressure monitoring
    • Plastic injection molding machines
    • High Pressure Refrigeration systems (CO2, Amonia)

 

Packing size 50 pcs or a multiple of it

Questions? Contact us

Other topics

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Mobile Machines and heavy duty vehicles

Baumer offers a wide range of well proven and robust sensor solutions. From inclination and angle measurement of rotating bodies to presence monitoring of moving parts and measurement of distance, load, hydraulic pressure and level. 

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Sensors for agriculture equipment

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Sensors for construction equipment

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Sensor solutions for commercial vehicles

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