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Evaluation, parameterization and use of smart sensor solutions with IO-Link
Understanding and exploiting the full potential of IO-Link devices
Visualization of functions from different sensor manufacturers
Easy-to-use PC software with clear design and helpful additional information
Additional functions. Flexible parameterization.
Application examples
Configurable switching output
Parameterization of the hysteresis (the difference between the switching point and the reset point)
Configuration of the switching behavior and the output polarity
Setting of the switching points via IO-Link through teach in command or teach in value
Various teaching options, such as 1-point, 2-point, window teaching
Adjustable measurement range
Compensation of installation tolerances such as pre-damping by teaching the zero set position
Application-specific parameterization of the measurement range
Rising or falling output characteristic can be configured
Setting via IO-Link
Measured value filter
Detection of fast moving objects up to 1.2 kHz
Precise distance changes with a resolution of up to 5 micrometers
High-pass filter for the detection of a dynamic hub > 300 Hz
Selection of five pre-set measured value filters
Frequency measurement
Integrated smart frequency measurement up to 1.2 kHz
Measured value output in Hz or kHz
For speed or vibration measurements
Counter function
Characteristic of the counter function individually configurable
Time filter adjustable for specific applications
Flexible parameterization for batch size counting
Sensor as a cost-effective counter module
Histograms and enhanced diagnosis data
Monitoring of the supply voltage for detecting irregularities
Temperature value as the basis for analysis of machine idling and overheating
Distance measurement value for condition monitoring such as concentric runout or material expansion
Frequency measurement for monitoring speed and prevention of machine idling
Dual channel
Flexible control concept thanks to the use of two independent outputs (pin 2 and pin 4)
Triggering of independent relays possible
Prevention of process interruptions in rapid applications
Connection of conventional cabling structures
Video
High-precision inductive sensors for grippers and automatic tool changers
Measuring position shifts with micrometer precision
Detection of gripper status (open/closed) as well as good and bad parts
Transmission of valuable diagnostic and process data via IO-Link
Increased system uptime
Inductive sensors convince by three properties
High-performance sensors in a compact 3 mm design
High-precision measurements down to the micrometer range
Value-added diagnostic and process data via IO-Link
Your benefit
Increased process reliability
Comprehensive process and diagnostic data enables reliable control and monitoring of processes.
Simple and fast plug & play sensor replacement
Find-me function for easy sensor identification. With IO-Link 1.1, no new parameter adjustment of the sensor is necessary when replacing the sensor. Parameter server functions also enable the multiplication of parameter data.
Highest machine availability and predictive maintenance
Continuous monitoring of measurement data and evaluations thanks to the histograms of process, temperature and voltage values extracted via IO-Link. Additional data such as operating hours, boot and switching cycles.
Application-specific, flexible parameter adjustment of the sensor
Wide range of applications due to versatile parameterization options such as measured value filters for fast or precise applications or a freely configurable switching output.
Simplified planning & commissioning
Low effort in project planning and commissioning of the plant due to individual IO-Link parameterization and teach functions.
Smaller number of variants due to extended functionalities
With various functions such as distance, frequency measurement, counter function and individually configurable switching points, these sensors can be used for various applications.
Applications
Position measurement of the gripper jaws
Simple teach-in of the reference position via IO-Link to eliminate the mechanical installation tolerances
Linearized and calibrated sensors allow an exact evaluation of the gripper jaw position
Flexible switching output configurable via IO-Link or distance and switching information for individual requirements
Flexible control of vibration conveyors
Optimum control and monitoring of vibration conveyors by measuring the vibration frequency and the vibration stroke
High-precision sensors for reliable material feed
Easy adaptation to individual requirements regarding accuracy and speed via IO-Link
Control and monitoring of tape tensions
High control quality possible via the distance measured value and via individually parameterisable switching points
The sensor has two functions: Displacement measurement and end position switch-off
The sensor can be easily and optimally adapted to different roll diameters via IO-Link
Benefit from the data provided by present-day intelligent sensors to enhance process transparency, to improve efficiency and to cut down on costs. Find out here how IO Link will be of help.