Measuring amplifiers

In addition to the DLM force sensors and DST strain sensors, the DAB industrial measurement amplifiers from Baumer provide a complete measurement chain for force measurement. The mV/V signal provided by force sensors and strain sensors is processed by measurement amplifiers and converted into a corresponding output signal.
The measurement amplifier is available in a purely IO-Link version as well as in a dual channel version with voltage or current output and a digital IO-Link interface. All three versions are equipped with two additional I/Os that can be used as switching outputs or for additional digital data.
Matching accessories such as connecting cables, an IO-Link master, and software tools round off the portfolio and allow easy and quick integration into the process.

Force sensors

Force measurement easily accomplished
Intelligently designed portfolio for a range of forces and installation options
For harsh industrial environments
Durable for cyclical loads in the entire nominal force range

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Miniature strain sensor

Possible appliaction for limited installation space
For harsh industrial environments
Passive sensor with plug connection

To the product

Use of digitization – simulation, parameterization, and intelligent evaluation

Quicker solutions to engineering tasks thanks to simulation and test options

Simple testing of the machine without a physical sensor with remote access
Simulation of amplification functions for easy commissioning

An inexpensive and simple way to find perfectly matched solutions through flexibly parameterized interfaces

Simple and reproducible parameterization of sensors via IO-Link
Individual matching to specific machines for even more precise measurements
Analog signal range can be freely parameterized and adjusted to the measurement range

Maximum machine efficiency thanks to smart additional functions

Direct output of the process value in different units for simple measurement value monitoring
Peak value memory for reliable maximum value recognition
Sample & hold function for the time synchronization of measurement value recording by several sensors
Low-pass filter for optimized signal/noise ratio

Intelligent functions for maximum output

Thanks to a large number of features such as parameterization of the input and output, the smart measurement amplifiers save valuable time during the commissioning of force sensors. Various smart functions that make relevant data available in a pre-processed form also considerably contribute to relieving the load on the control system.

Variable sonic beam – Adjustable measuring range

Adjustable measurement range

Application-specific parameterization of the measurement range
Setting of the sensitivity via IO-Link through teach by reference or teach by value

Configurable switching output

Parameterization of the hysteresis
Configuration of the switching behavior and the output polarity
Choice of 3 different configurations 1-point, 2-point, and window teaching

Low-pass filter

Smoothing of signal variations on the sensor
Increase of the signal/noise ratio

Diagnostic data

Detailed device status
Hour counters
Quality bit

Error detection

Alarm bit to display invalid measurement signals
Freely configurable signal value at the analogue output for error detection

Memory functions

Peak value storage functions for the reliable real-time detection of maximum and minimal values
Sample & hold for precise measured values at defined times for precise settings

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IO-Link – Industry 4.0 and IIoT ready

Industrial Internet of Things (IIoT) – benefit from the data provided by present-day intelligent sensors to enhance process transparency, to improve efficiency and to cut down on costs. Find out here how IO Link will be of help.

Baumer Sensor Suite

Understanding and exploiting the full potential of IO-Link devices
Visualization of functions from different sensor manufacturers
Easy-to-use PC software with clear design and helpful additional information

Dual channel

Thanks to the dual channel with an analogue and digital output, force sensors can be used in both conventional control architectures as well as via a digital interface. The benefits of IO-Link can therefore be used during sensor commissioning, which considerably simplifies the parameterization. Nevertheless, the sensor can control the process via the analog output.

Force measurement glossary

Nominal force, linearity, creep: An overview and detailed explanation of the most important terms in force measurement technology can be found here.

Smart force measurement with a parameterizable measurement amplifier

Use of digitization – simulation, parameterization, and intelligent evaluation

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