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Reliability due to integrated setting and filter options
The next generation of ultrasonic sensors excels with reliability in any situation due to the integrated setting and filter options via IO-Link interface. The unique combination of the narrowest blind zone on the market combined with the large sensing range provides new freedom in machine construction by simplified design-in.
Extremely resistant
The U500 and UR 18 ultrasonic sensors are more robust than ever and highly cost-efficient. Due to a hermetically sealed sensor element with an extremely robust PEEK foil, the ultrasonic sensor becomes considerably more robust.
OneBox design
Thanks to the OneBox design, they are identical in design and size to their optoelectronic pendant, offering the user maximum flexibility in the planning phase or for later retrofitting measures.
Tutorial | Ultrasonic sensors U300, U500, UR18
The integrated settings and filters allow the ultrasonic sensors to be optimally adjusted to the application. This not only reduces the variant diversity but also ensures an even more reliable solution. The video shows the following examples:
The flexibly adjustable sound cone for a stable measurement
The reliable double sheet detector
The interrupt filter using the example of a clock unit
Your benefits
Highest process reliability and longevity
Uniquely robust and resistant sensor thanks to hermetically sealed sensor element with PEEK foil
Flexible and application-specific parameterization
Various setting options, such as sonic beam width or filter functions, with IO-Link
Measurement almost to the sensor surface
Extremely short blind range of 20 mm with a range of up to 1500 mm
Consistent operation thanks to interference resistance
Detection of transparent, high-gloss and multi-color objects with maximum resistance to soiling, water drops or chemical substances such as rinsing and antifreeze agents or isopropyl alcohol
Simple and fast commissioning
Adjustment of sensor characteristics directly at the sensor via qTeach as well as centrally via IO-Link
Industrie 4.0 and IIoT ready
Standardized communication interface IO-Link
Freedom in plant planning
Identical functions and various mounting options in cubic and cylindrical design as well as identical dimensions of the U500 and the optical counterpart O500
Hybrid operation - analysis of additional process data parallel to operation
Read out process data, e.g. number of parts or temperature values, while the machine is controlled via the switching output
Applications
Presence detection
Synchronization function for simultaneous monitoring of filling levels at high process speed
Multiplex function enables maximum process safety by preventing mutual interference
Double sheet detection
Detection of one, two, or more layers of materials such as foil, paper, cardboard, labels, or even thin metal sheets
In addition to double sheet testing, typical applications are film tear detection, bonding surface detection, and label inspection
Level measurement in containers
Detection of a great variety of materials with different geometries
Flexible sonic cone adjustment for optimal sensor setting to the application
Object detection in demanding environments
Fastest object detection due to barrier principle independent of the shape and nature of the objects
Due to the hermetically sealed sensor element, the sensor is chemically and mechanically robust and can withstand even intensive cleaning processes
Transmitter and receiver are integrated in one housing. The sensor switches as soon as the sonic signal is reflected back by an object within the adjusted sensing range (background suppression principle).
Transmitter and receiver are integrated in the same housing. The sensor detects the sound reflected by a fixed reflector. The sensor switches as an object interrupts the distance between sensor and reflector.
Advantage: Independent of object attributes, reliable signal even with extremely weak or diffuse reflective or sound-absorbing objects